Secondhand
Plastic Pallets
Waste
Prevention
In
order to get their environmental project rolling, ANG applied
for and received a $75,000 StopWaste Business Waste Prevention
Fund Award to purchase 1,700 reusable plastic pallets.
The project cuts labor costs by $46,000 and prevents 37 tons of
wood waste a year. Reusable plastic pallets also offer many safety
and performance advantages. If a wooden pallet is damaged or broken,
it may collapse under a heavy load; but the durability of reusable
plastic pallets improves
worker safety. To improve efficiency, ANG color-coded its plastic
pallets. The color-coding helps drivers know instantly
which loads they are to pick up. Plus, the standardized shape
makes handling and storage easier than with a fleet of
mismatched wooden pallets. And finally, because workers are freed
up from repairing wooden pallets, they can now focus on activities
that add to customer value. Backhauling ANG’s closed distribution
system makes backhauling easy. Trucks make deliveries and then
pick up and return empties.
Tracking
Tracking the pallets has not been a problem. Every day, the four
production facilities coordinate delivery needs and existing pallet
inventory. The packaging plant manager says this work hasn’t
changed significantly from how it was done with the wooden pallets.
The plastic pallets are hot-stamped for identification to help
keep them in the system.
About Reusable Plastic Pallets
Reusable plastic pallets are often made of recycled content plastic
and molded of tough, reinforced nylon. They can sustain static
loads of 15 to 20 tons and are compatible with most equipment,
including standard forklifts/lift trucks, standard pallet jacks/racks,
and automatic palletizers. Most producers offer a fiveyear warranty,
and one study shows that
plastic pallets last for an average of 300 trips without any repairs.
“Implementation was easy, five hours of employee training,
five hours of management time.” “There is no extra
work we have to do with plastic pallets that we didn’t do
with wood.”
RANDY
MCLEOD
Packaging Plant Manager, ANG
The StopWaste Partnership
StopWaste is a free technical assistance service dedicated to
improving the environmental performance and reducing costs of
Alameda County businesses and public agencies. The program provides
expert support and funding to prevent waste, conserve water and
energy, and use all resources more efficiently.
The bottom line
• 125% return on investment
• $46,000 labor savings a year
• $75,000 Business Waste
Prevention
Fund Award
• 37 tons of wooden pallet waste
prevented
https://www.stopwaste.org/docs/sw_ang_8_25.pdf
